Order the M204-198 thru-bolt jig, see Figure 1.
Figure 1: M204-198 thru bolt jig
The 40-080 was the old Schlage jig. The 030736-000-70 was the old Falcon jig. When the jig changed to...
To disassemble an X lock, remove the inside knob and unscrew the inside collar and rose. The X lock spanner wrench (012172-000-30) can be used to depress the knob catch as well as tighten/loo...
The new AL FSIC driver part number is A700-052.
This driver snaps onto the back of the core similar to the ND, as opposed to it being assembled into the lock chassis with a retaining ring.
Th...
Refer to table 1 for the list of Schlage AL-Series cylinders.
AL-Series Cylinder Reference Table
Function
Cylinder Mechanism
Complete Cylinder
Non-Hotel Functions
...
AL-Series and discontinued D Lever-Series locks use castle nuts to hold the chassis to the spring cages and to keep the chassis positioned in the door. This causes confusion at times when the lock ...
To remove the knob:
Turn key 45 degrees clockwise
Push in catch push pin and pull off knob
*The older wafer style locks did not use a knob catch. The chassis must be disassembled before the knob can be removed because it uses the wafer lock chassis spindle.
The S-Series and S200-Series outside keyed spindle was redesigned in September 2008.
For locks manufactured BEFORE September 2008
The S and S200 lever cylinders required cy...
The indicator on a cylindrical hotel lock is a small pin that projects outward from the face of the cylinder plug (Figure 1) when the inside push button is depressed. When this pin is ...
Schlage and Falcon double cylinder deadbolts have concealed screws to prevent tampering. The two methods used to conceal the thru-bolts are using screw caps or a faceplate. Use the below instructio...
The Locknetics 9100 series electric strikes are replaced with Von Duprin 6211 and 6210 electric strikes.
The 6211 is used if the frame is being replaced. The 6210 is for ...
Issue: One or both levers don't stay horizontal and droop down.
Facts: Falcon T series locks in a high use application.
Cause: Weak or broken springs within t...
When the new PS900 series power supplies were created we did not pursue a version of these option boards. Need to discuss the specific hardware they are using and requirements to determine the app...
Installers have reported that their AD-CO Series cylindrical or mortise locks will unlock whenever the outside lever is lifted.
This will occur if the outside spindle (square post) is install...
Falcon replaced its deadbolt offering in 2008 with the D100 and D200 series. The D800 Grade 2 deadbolt was replaced by the D200 and the D400 Grade 1 deadbolt was replaced by the D100. The new bo...
Part compatibility (Old vs new):
With the exception of the cylinder, most of the parts are neither backward nor forward compatible. This includes the deadbolt.
The cylinder mechanism for al...
Refer to Table 1 for a list of T lock tailpieces for conventional cylinders. Table 2 shows IC tailpieces. Table 1: T lock conventional tailpieces Table 2: T lock IC tailpieces
L583-446; Schlage Adams Rite MS modular cam used on 1 1/8", 1 3/8" and 1 5/8" cylinders
L583-447; Schlage Adams Rite MS modular cam used on 1 1/4", 1 1/2" and 1 3/4" cylinders
B502-944; Sch...
The JD YA6 tailpiece is intentionally designed such that the tailpiece cannot be installed at the same time as the cylinder.
Interchangeable cylinders assume that the lever and taipiece is i...
In 2002 the Schlage AL-Series underwent a design change that affected the spring cage, driver, and plastic insert. Spring cage and driver replacements for AL locks manufactured before this design ...
Causes for AA battery drain in CO-Series LOCKS - Possible Cause Fix/Corrective Actions
One of the four AA batteries was inserted reversed and the reserved battery drains the other batteries.
...
Causes for AA battery drain in AD-Series LOCKS
Possible Cause
Fix/Corrective Action
1) One the four (or eight) AA was inserted reversed and the rese...
See Falcon MA lever assembly below:
The spring mechanism (E) returns the lever to horizontal. The parts are not sold separate, so if the lever sags, the entire lever assembly shoul...
Lever assemblies part numbers are found in the Pricebook. Note they are handed.
The lever removal tool can be used to remove levers in both the ND and the L Series mortise locks.
On August 15, 2012 Schlage began shipping a new, more ergonomic, lever removal tool to coincide with Phase 1 of the ND-Series improvement project. This tool can be used for Schlage ND-Series ...
Falcon D series deadbolts will not accept Schlage Key-in-lever cylinders. The faceplate plug hole is smaller in diameter than the Schlage plug and does not fit flush when i...
For a Schlage "C" keyway:
Specify "CP6" as the cylinder suffix when ordering D100 or D200 locks (All other Schlage keyways are not available).
Schlage offers Falcon Retrofit cylinders to fit many of Falcon's locks. Table 1 below contains part number for T series locks.
Table 1 - Falcon retrofit cylinders
Standard Schlage cylinders will not fit in Yale locks, but Schlage does offer special retrofit cylinder that, when ordered, can fit into specific Yale locks. See below for retrofit options.
...
The 4040(XP) door closer can be used as a temporary replacement in a 4630/4640 operator to provide manual control of the door while the 4630/4640 closer cylinder is being repaired or a replacement ...
Information on low battery threshold and nuisance delay is noted below: New firmware now has improved levels.
- These are approximate values/levels which change with measurement meters and measure...
AD400/AD200/AD250 After ADFwPkg 2.17.0 - June 2011
4 Battery Holder
New batteries = 6.2 VDC
Low battery threshold is 4.7 VDC for SM & MT - and 3.7 VDC for MAG and PROX (USB stops working at 4...
AD400/AD200/AD250 After ADFwPkg 2.17.0 - June 2011
8 Battery Holder
New batteries = 12.4 VDC
Low battery threshold is 7.2 VDC
Critical battery threshold is 6.9 VDC
Coin cell = new/...
CO2004 Battery Holder (ONLY)
New batteries = 6.2 VDC
Low battery threshold is 4.2 VDC
Critical battery threshold is 3.9 VDC
Coin cell = new/full is 3.0 VDC, low is 2.8 VDC
CO2504 Battery Holder (ONLY)
New batteries = 6.2 VDC
Low battery threshold is 4.2 VDC
Critical battery threshold is 3.9 VDC
Coin cell = new/full is 3.0 VDC, low is 2.8 VDC
CO200 & CO250 Disable coin cell Nuisance delay and blink,
With CO.A.7 and SUS 4.10.2 or newer for CO200 and CO250, you can use the SUS/HHD, under Lock Properties, Edit, to de-select, DISABLE, t...
The Von Duprin CM993 Computer Managed trim was used with 98/99 series exit device and is no longer available.
There is not a direct replacement for CM993 trim.
AD200/400-993 series are the clo...